To produce their own method of mobile phone batteries
Since the market, the term has been designed batteries, Sony VGP-BPS8 Sony VGP-BPS8A battery production is endless, since the start of mobile phone batteries for batteries began to produce panels to protect the battery, filled with rubber this gap. Later in the production of batteries, and then all types of battery cable. Because the changes in methodology, although the rate of production of some increase, but production of a battery of skilled workers that we must spend at least 20 minutes. As Cuntucunjin stalls, work efficiency has been my concern to produce an exclusive line of batteries is not very satisfactory, the battery cable will do a good job behind the drum after a large bag, affecting the appearance . Because the structure of the relationship between the battery cable, the cable resistance of the battery is also a big problem, the number of folding will lead to the automatic closure, and sometimes lead to short-circuit lines the direct burning, while protecting the panel does not protect the current series, we look forward to a very rapid production of batteries, while producing a program, a good efficiency.
Recently, manufacturers recommend that a battery-making program, universal battery has sent a mold to stall a trial! As the test program of a production batch of batteries are not ideal, it is not reported much the beginning of hope. Open the package and discovered a relatively new mold design, mold claims can completely replace part of the note. (By the way, we produced cells are used framework, the additional gap is filled with hot melt adhesive to go, this effect is also, but the context for the place shield law is also a problem, but also the thickness of the selected cells are thinner than the original battery.) Production of a battery really only five minutes, not the blow of the bar. Take a look at things to say. Sony VGP-BPL8 Sony VGP-BPL8A
The following image is a factory image is said to give me samples of the mold has been modified several manufacturers, and the gland products processing battery.
Has risen in terms of product packaging
While the mold with a plastic electric shovel is used to reduce consumption of plastic, first look at the rubber stopper into the power shovel is not a bust. We used the framework to fill the gaps with the blades removed, after all, the excess melt adhesive. Electric shovel plastic ago as the circuit temperature control, manufacturers should be well suited to advance the temperature, reaching a constant temperature was rather warm. Estimated temperature of 70 degrees, found a shovel plastic cells filled with a good test. Of course, useful, shovel, plastic-rubber cut much more relaxed, but much faster. In comparison with the blades much faster operation. Cut with a blade of rubber, because there is always a bit of hot melt glue, blade caught in the middle, they are less laborious. The fact is that people Bena, behind their own tools. Sony VGP-BPS9 Sony VGP-BPS9/B
Clients come to bring more than 10 farms produce is not very enthusiastic and so need to test their hands on the universal model. First understand the next mold, the production of the program is usually the case, the original battery or size in the mold and set the size of the mold, such a framework is released, and install a good plate of nickel, as welding the new batteries into the mold inside. Directly pistol with plastic injection mold plastic filling all the gaps well. Remove the pan wrapped in packing paper on the OK button. These cells, like primary cells and doing a good job after the size of the upper plate and transparent scale marked positive and negative electrodes and a line of scale. Is used to align the pin battery (later: for each cell in the mold when they align the positive and negative electrodes and foot cell, he will not worry about the battery in the production process again and again. Sheet positive and negative electrodes installed to protect against the problem). The entire mold can be up and down like a platform lift with the wing nut to adjust the thickness of the battery. Fixed width and length are in this platform, the mold is very precise, all up and down a small gap. (Thus, the glue will not leak into the slot on the inside). Give me the sample A, the manufacturer has also sent a gland of the battery. (Glue Guns Gland plastic to ensure a certain degree of pressure, so that you can very well fill a good protection on a small difference). A preliminary agreement of the mold, we began production of the Sony VGP-BPS9/S Sony VGP-BPS9A battery.
Select a challenge relatively battery, battery on the back foot. These batteries produced before the framework is very annoying. Take a look at how to use sort of universal mold making!
Selected and the original battery of similar batteries and protect the circuit board, solder the good plate shield nickel. (When welding flange welding first, and to protect the circuit at one end bent into S-type, easy to protect the circuit adjustment position ~) is well placed to exploit these actions, we already had.
Here to tell you a little skill, good protection boards are pre-welded nickel plate. Long plate nickel cathode spot welds, welding of a negative short, so that when customers need to produce batteries less of a process’. The most important thing is to solder the battery does not protect against welding plates.
2 in the cell do in the pan, slide width adjust the slider to make it transparent clamping the battery to do, then strengthened and adjust the width of the fixed nut. Sony VGP-BPS9A/B Sony VGP-BPS10
4, drag a slider up for a homogeneous system of tightening the battery to do, and then fixed cursor
Such cells have a fixed width and length of the goods. (The battery when you have a fixed width and the length of a flexible fine-tuning to ensure the battery on the wrapping paper later than the original battery) manufacturers to consider a relatively mild bar!
5. Adjustable scale plates, so that any line geographic targeting the middle of the contact pin of the battery (targeting the middle of the pin of the battery can effectively eliminate the errors), then a plate fixed scale.
Adjust the thickness of the battery, then adjust the nut, so that batteries, the thickness of the edge flush with the mold.
8. Regulate the location of a new battery protection circuit boards, batteries die next to the site as much as possible, try to avoid the batteries on both sides to complete (saving production time), by how the length of the mold filling can only do one side, but nothing more, a rechargeable nickel plate long only to stay a little longer. Drew on the merits of the batteries ok, after all, are filled from top to bottom left relatively trouble. Sony VGP-BPS10A Sony VGP-BPS10A/B
.
Good protection circuit with the hot melt adhesive to fill this gap, and about the width of the gap, plastic injection should be to maintain a certain pressure to completely fill the gap batteries.
Note: When the hot melt adhesive to the inside of the water flowing into the mold. Very beautiful, and then a small gap can be bridged?
9. End of plastic injection, etc. Once the glue has cured, and the current temperature of 10 degrees or more, the healing has spent almost half a minute. However, our volume production of batteries, such as adhesive curing us. Can be used to cut the wrapping paper. Because it would also create extra batteries
10. Unleashing a skateboard fixed, remove the battery and found that the overall effect of the batteries is very good. Is this not pure in the bombing and other issues. Protection Commission of place is also very flat. Outer envelope batteries, a battery good product.
The production of the entire battery took only about 5 minutes. Simple and easy a lot. Lots of speed. It seems that reality is a tool for making mobile phone batteries. The production process than traditional batteries are simple to replace the battery. Much faster due to the change batteries even unpacked, and some as large as the battery does not even completed, but not changed its Sony VGP-BPS2 Sony VGP-BPS2A batteries when the length of the demanding needs of a nickel plate.